A recent study by Lucas Systems and Wakefield Research reveals that **77% of warehouses** find their systems too rigid to handle disruptions, leading to significant cost increases. Over **75% of U.S. supply chain executives** believe that at least half of their warehouse systems are not equipped for unplanned disruptions. The survey, involving 114 U.S.-based executives, shows that **77% acknowledge** their automation infrastructure lacks flexibility to adapt to unforeseen changes. **51% of respondents** admit their systems are unprepared for such challenges. Disruptions are frequent, with **85% reporting up to 10 significant disruptions** in the past year. The aftermath of COVID-19 has increased these disruptions, with **51% noting more** compared to three years ago. The rigidity of current systems is costly, with about **60% facing additional costs** ranging from 11% to 25% due to disruptions. Despite recognizing the need for adaptability, **72% indicated** significant effort is required to reconfigure systems. However, **86% agree** that adaptable technology is crucial, with evidence suggesting it can significantly reduce costs.